The following instructions are for the assembly and care of both the 2 lb and 4 lb molds.  For mold lining instructions please click here. 

1. Lay out all the pieces of wood as shown in the picture, matching all of the numbers.  The mold may leak if the sides are not correctly matched.
2. Take the long side of the mold that has the numbers 1,2 and 3 and attach it to the bottom side that has the same numbers.
3. Now take each small end piece that has threaded bolts on both sides and connect the side labeled 1 to the side labeled 1 and the side labeled 3 with the end labeled 3. It should look like this.
4. Now just take the last side labeled 4,5 and 6 and put it in place over the threaded bolts 3,4 and 5.
5. Put a washer on each threaded bolt and loosely screw on the wing nuts. All the sides are cut to fit tightly, however you have to tighten the wing nuts properly to get a tight fit. Start at one end and make sure all the edges line up properly and tighten snuggly, but do not tighten all the way at first. Then go to the other end and do the same thing. Lastly tighten the middle nuts. Look over all the seams and make sure that they are all snug. If not, just loosen the appropriate nut and push it into place before tightening and your mold is assembled. Before filling your mold with soap it is necessary to line it with wax or butcher paper. Please click here for lining instructions.

To use the soap cutter feature all you have to do is take off the wing nuts on one side of the mold as in picture 3 and then take out the end pieces.  Put the side-piece back on as in picture 4.  When cutting the soap, just put it back in the mold when it is set up as in picture 4 and you decide how thick you would like your bars. Many people like them one inch thick so we put the blade guide one inch from the end.  If you prefer a thinner or thicker bar, just move the soap up to your desired thickness and cut!

To un-mold your soap, you just take the mold apart. Then you should clean your mold by scraping off any soap that stuck to it and wiping it with a wet rag. You should not submerse the mold in water. It could make the wood swell and make the mold not fit together as well in the future.  About every fifth batch, lightly oil all surfaces that contact the soap with castor oil and this mold should give you years of soap-making pleasure!
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